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New Energy Structural Components
Steel Cable Tie
In terms of battery design, an increasing number of battery manufacturers are choosing **cable ties** to replace the traditional side plates and end plates for module enclosure, using them as an alternative to structural side and end components.
FUNCTION
Product
features
Improved space utilization and weight reduction
The use of cable ties eliminates the need for traditional side plate design, thereby reducing the overall volume and weight of the battery pack.
This helps improve **space utilization** and **energy density** of the battery, which in turn enhances the vehicle's driving range.
This helps improve **space utilization** and **energy density** of the battery, which in turn enhances the vehicle's driving range.
Low cost
The cost of cable ties is generally lower than that of side plates and related fasteners.
Using cable ties simplifies the manufacturing process and reduces material and labor costs, thereby lowering the overall cost of the battery pack.
Using cable ties simplifies the manufacturing process and reduces material and labor costs, thereby lowering the overall cost of the battery pack.
High assembly efficiency
The cable tie design makes the assembly process more efficient and can be used with automated processes for rapid assembly, improving production efficiency.
Strong adaptability
Cable ties can be flexibly designed according to different cell sizes and quantities, adapting to a wide range of cell module designs, whereas side plates must be customized for specific cell dimensions.
Easy maintenance
Battery modules using cable ties are more convenient for maintenance and replacement, as cable ties can be easily replaced, while side plates require much more disassembly work.
TECHNICAL
Technical
support
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01
Scalable production capability
In response to market demand, the company independently developed an automated production line for stainless steel cable ties for new energy battery packs in 2023. Following two years of continuous optimization and improvement by our R&D technical team, the line has achieved large‑scale continuous production, with a current annual capacity of 5 million pieces.
To better meet market demand for steel cable tie assemblies in power battery packs for new energy vehicles, energy storage power stations and other applications, the company plans to make additional investments to expand annual production capacity to 10 million pieces.
Equipped with molds of various sizes, the automated production line can accommodate the production requirements of steel cable ties for diverse battery pack modules. This effectively enables **rapid production switching for multi‑specification steel cable tie products, improving mass production efficiency and reducing production costs.
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02
New product development services
R&D and verification of new processes, such as the development and verification of new steel cable tie products with high strength, high insulation, high flame retardancy, and compliance with high-standard environmental protection materials in Europe and the United States.
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03
Quality control plan
A full-chain quality control system is established, covering everything from raw material inspection to finished product testing.
Each product can be laser-marked with a unique serial number to ensure compliance with high-quality and safety performance standards.